Cleanroom corridor with flush laminate panels and double doors

Cleanrooms

Controlled environments, built in compact laminate.

We design, manufacture and install modular cleanrooms for pharmaceutical, healthcare, semiconductor and electronics facilities — then commission and validate them.

See the range Talk to our engineers

1200 mm

Standard panel width

45 mm

Overall thickness, min.

160 kgs/Sqmtr

Walkable ceiling load

ISO Class 6

And lower, by design

Why a cleanroom

A billion flakes an hour

That is what human skin sheds, every hour, in every room. In pharmaceutical, biomedical, optical and electronics production, those flakes and the particulates around them are a defect waiting to happen.

Particles as small as 0.12 microns cause sterility failures in drug products and terminal defects in the circuitry used for microprocessors. A cleanroom is the engineered barrier between your process and that risk — and it protects the investment already sunk into equipment, materials and time.

Sealed cleanroom interior with coved junctions — Flush surfaces, sealed junctions, nowhere for particulate to settle

Sectors

Where our rooms are working

One panel system, very different requirements. What changes is the classification, the air handling and the accessories built into the walls.

PharmaceuticalFormulations, injectables and sterile manufacturing to cGMP.

HealthcareModular operation theatres, pendants, medical gas and LAF systems.

SemiconductorFab and support areas with ultra-high-purity utilities.

Solar PV & electronicsAssembly and test environments with particle and static control.

Research & biosafetyBSL and ABSL suites, laboratory furniture, containment.

Products

What we manufacture

Four core products, made on our own line at Bollaram, plus the accessories that finish a room.

Wall panels

1200 mm · 45 mm min.

Twin-skin HPL over an aluminium framework, silicone-sealed on all four sides.

Windows

6 mm + 6 mm toughened

Double glazed, flush to both faces, silica gel moisture control against fogging.

Doors

180° swing · single or double

Compact laminate leaf, recessed fasteners, food-grade gaskets, dual air-tight seals.

False ceiling

160 kgs/Sqmtr walkable

Load-bearing T-grid carrying panels, lights and filter units, height adjustable.

Full specifications

Air

How the air moves

Fresh air is conditioned through a hygienic air handling unit, delivered into a pressure plenum above the room, pushed down through fan filter units in a unidirectional flow, and drawn back through the raised floor.

We design that loop alongside the room itself, so panel joints, ceiling grid, filter positions and return paths agree with one another instead of being reconciled on site.

Cleanroom schematic for ISO Class 6 and lower — Schematic — ISO Class 6 and lower

Compliance

Our panel construction and documentation are built to satisfy the inspectorates our clients answer to.

WHO GMPUS-FDAUK MHRATGAMCC EN 438EN 13501-1IS 2046

Clients

Rooms we have built

Pharmaceutical manufacturers, hospitals and electronics companies installed by the europanelli™ team.

Bharat Biotech

Global Hospital

Aster Medispro

KAPL

Cheminnova Pharma

Combat Drugs

Indo American Hospital

Precise Pharma

PES Installations

SP Soft Digital

VVS Pharma

and others

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About

An engineering consortium, not a panel supplier.

europanelli™ cleanrooms sits within the Technnova group. We engineer, manufacture and install modular cleanroom systems in compact laminate, and carry the project through design, construction, commissioning and validation to a facility that passes inspection.

Vision

To engineer, design and manufacture world-class modular cleanroom systems in compact laminate construction, meeting international standards, and to help customers set up ultra-modern facilities for critical applications.

Mission

To be a trend setter, offering end-to-end turnkey cleanroom solutions with best-in-class practices and quality systems that raise customer satisfaction.

How we work

Through every phase we act as the client's unbiased professional adviser. Our expertise is independent of equipment suppliers, manufacturers and installers, so the design that gets built is the one that suits the process rather than the one that suits a vendor.

Design, engineering, technical, regulatory and project management under one roof
A technical library kept current with national and international codes
Experts on call for process, filtration, water and containment questions
Systems that perform to specification without over-compliance or unnecessary re-validation
Construction managed so drawings, specifications, safety codes and statutory requirements are followed on site

100+

Man years in the team

40

Years led by our chairman

5

Cities across India

7

Channel partner countries

Reach

Channel partners in Italy, Sweden and Germany, and across Singapore, Korea, China and Malaysia, give us access to specialist equipment and project management practice that keeps delivery on schedule. We are also present in Bangalore, Chennai, Delhi and Mumbai.

Meet the team Our associates

Team

The people behind the projects

Promoters and directors drawn from pharma, semiconductor, research and cleanroom engineering, with the reach to bring integrated solutions under a single umbrella.

Dr. M. Seshgiri Rao

Chairman & Managing Director

Four decades in the pharmaceutical industry and a fellow of the Indian Pharmaceutical Association. A former director of American Remedies Ltd, he oversees the group's pharmaceutical companies and is widely respected in India and abroad for his contribution to business and to the community.

M. Vasudev Rao

Chief Executive Officer

A graduate in pharmacy who runs the day-to-day activity of the group companies. He promoted both Technnova Solutions and europanelli™ cleanrooms, and holds a firm line on quality, transparency and delivery in every engagement.

Dr. Shiven Rao

Technical Director

Facilities design and engineering, process engineering, polymers, filtration and separation. He has delivered turnkey projects for pharmaceutical and food and beverage clients, and consults on project design and process troubleshooting across industries.

Systems approved by

Facilities engineered by Dr. Shiven Rao have been inspected and cleared by regulators including:

US-FDAMHRAMCCTGATPPI-FDAWHO

Firsts in India

Industrial ultrafiltration systems for de-pyrogenation
Two-pass reverse osmosis systems
Automatic ion exchange systems
Product recovery systems, a first in the sub-continent
Fluid bed driers with filter cartridges

Worked alongside

Premier international consultants and licensors on plant and utility projects:

Sasakura Japan · Toyo Japan · Asahi Glass Japan
Daewoo Korea · Doosan Korea · Retser Taiwan
DuPont USA · Weir Westgarth UK
EIL India · Uhde India · Dalal Consultants · DCM-Monsanto

Also on the team

M. Sudhir Kumar, General Manager — Operations, running project delivery and site execution.

Products

Built to the millimetre, sealed on every side

Every panel, door, window and ceiling tile is manufactured in house, so non-standard sizes are cut on the machine rather than trimmed on your site.

Wall panels Windows Doors False ceiling Turnkey capability Process areas Healthcare

Wall panels

A composite of two skins of approved finish over an aluminium framework, sealed and insulated inside. The skin is an anti-scratch, non-porous, fire-resistant thermoset resin with a melamine surface.

Standard width	1200 mm
Panel length	8 ft — 10 ft
Overall thickness, min.	45 mm
Infill options	EPS · rockwool · PUF · honeycomb
Standards	EN 438 · IS 2046 · WHO GMP

Greater heights achieved by stacking; walls are self-supporting
All four sides sealed, seams siliconed to a flush finish, airtight with the door and window system
Impact, scratch and chemical resistant to most commonly used reagents
Cable ducts for sockets and switches embedded at designed positions
Flexible in the field, so design changes are absorbed rather than argued

Windows

View panels are the one place the brand allows a radius, and they are engineered to sit perfectly flush so there is no ledge for particulate to gather.

Glazing	6 mm + 6 mm toughened
Air gap seal	polysulphide
Perimeter seal	silicone, flush both faces
Anti-fogging	integral silica gel

Doors

Single or double swing-out as standard, with sliding types made for pharma and healthcare on request.

Two skins of high pressure compact laminate, sealed and insulated interior
Welded extruded aluminium internal frame with food-grade gaskets for minimal leakage
External frames in rounded anodised aluminium with air-tight dual gaskets
Hinge and latch fasteners recessed into the frame
180° swing from full open to full closed
Door closers, heavy duty hinges and bottom seals
Automatic sliding doors for operation theatres and sterile corridors

False ceiling

Tightly sealed, available walkable at 160 kgs per square metre or non-walkable, and designed to the room layout in progressive or non-progressive options.

Load-bearing walk-on T-grid in aluminium profile carrying panels, lights and filter units
Suspension rods and turnbuckles for height adjustment
HEPA filters, light fittings, pendants and cabling accessible from above
Fewer seams, so better air-tightness
Non-standard panels cut to the lighting and grille layout, keeping site cutting and programme time down
Installed before or after the walls, whichever suits the sequence

Accessories

Coving and corner sections, pass boxes, airlocks, pendants, medical gas and water services, LAF systems with automation, and cleanroom flooring.

Turnkey capability

The engineering around the room

Panels alone do not pass an inspection. We design, build, commission and validate the whole facility, and can equally supply any one of these services to support a team you already have.

Facility engineering

Product-centric layout, men and material movement
Plot plan and land development
Equipment capacity against production and future expansion
Construction and equipment cost estimation
Civil, structural and architectural drawings
Flooring, ceiling, drainage, pass boxes, airlocks
Fire and safety alarms, liaison with certifying authorities

Utilities and process

HVAC design, specification, documentation and validation
Pharma water: WFI, purified and potable, generation to distribution
Pure steam, gases, vacuum and compressed air
Dust management, de-dusting and extraction
Effluent and waste water treatment, zero discharge
CIP, SIP and clean-out-of-place technology
Automation, instrumentation and system integration
Electrical installation, HV and EHV substations, captive power

Validation and documentation

Design, installation, operational and process qualification
Site master file and drug master file for registration
Standard operating procedures for equipment and process
Master batch documents and record formats
Plant audits, routine and regular
Life cycle validation, re-validation and change control
Continuous compliance assurance
Supervisor and floor management training
Decommissioning protocol

Process areas we equip

Specification, supply and installation matched to what the room is going to make.

Tablets and capsules

Fluid bed dryers with bags or filter cartridges
Sifters, multimills, RMG, coaters, conveying systems
Horizontal plate, nutsche and agitated nutsche filters
Mass mixers, blenders, tray driers, coating pans
Dust extractors and packaging machinery
HEPA and pre-filters, de-misters, metal detectors

Liquid orals

Purified water generation and distribution
Filtration systems and filter media
Blending vessels, reactors and fermentation
Storage, manufacturing and pressure vessels
Colloid mill, homogeniser, emulsifier
Filter presses, leaf filters and strainers
CIP and SIP, packaging and product recovery

Injectables

Water for injection and purified water systems
Multi-column distilled water plant, pure steam generator
Class-100 and standard dry heat sterilisers
Superheated water spray and ventilator sterilisers
UV disinfection, IX, RO, UF, EDI and CDI
Sterile point-of-use heat exchangers and reactors
Cleanrooms and accessories throughout

Hospitals and clinics

HPL laminates carry the Certificate of Hygienic Merit from the Royal Institute of Public Health. They can be steam cleaned or disinfected with no adverse effect, meet Class 0 of the CBRI Building Regulations for heat, flame and fire, and pass low smoke emission tests.

In wards, circulation routes and waiting areas the colour and pattern range does real work: calmer surfaces, easier cleaning, and a digital design service for spaces such as children's wards.

We deliver complete turnkey healthcare solutions including modular operation theatres, pendants, medical gas and water services, automatic sliding doors, LAF systems with automation, flooring and accessories.

Facility

We make it ourselves

Our engineering facility at IDA Bollaram handles every cleanroom requirement in house, with full raw material storage — which is what lets us turn a drawing into delivered panels in the shortest span available.

Plant and machinery

Imported equipment on the line, run by people who have made these panels for years.

CNC router

FlexiCAM Barracuda, Germany

NC controlled planer

Felder, France

Multi daylite hydraulic press

China

Assembly line

Panels squared, filled and sealed to the project schedule.

Engineering stores

Profiles, gaskets and hardware held against live projects.

Finished goods

QC and QA checked, stacked and marked for site sequence.

Also on the floor: PUF filling machine, power press, CNC controlled planer and a honeycomb extrusion machine for infill.

From drawing to handover

The sequence a project actually follows with us.

01
Design and detailing
Layout, area specification and equipment selection against the process brief.
02
Manufacture
Panels, doors, windows and ceiling cut to the room, not to a catalogue.
03
Installation
Site supervision for civil, mechanical and electrical work, with monthly progress reporting.
04
Inspection and commissioning
Stage-wise equipment inspection and factory acceptance testing before dispatch.
05
Validation and handover
Process and cleaning validation, supervision of the first three production batches, as-built drawings and operator training.

Associates

Partners for the parts we do not build

Joint ventures and technical associations that let us offer a complete facility under one contract.

Sungdo ENG, Korea

Sungdo Engineering & Construction, established in Seoul in 1987, led the localisation of semiconductor facility equipment in Korea. Their work covers ultra-high-purity delivery systems, facility construction and semiconductor equipment, backed by their own quality assurance system and a site QA team that signs off each stage.

Technological consulting and engineering design
Procurement and construction
Project management
Commissioning and maintenance
Documentation to standard

Sectors: semiconductor, TFT-LCD, solar PV, high-tech medicines, biomedical, food and environmental facilities, plus refurbishment and decommissioning.

Biocon Solutions, Singapore

Laboratory and containment equipment, and the independent testing a regulator will accept.

Laboratory furniture design, engineering, supply and installation
Independent third party validation for cleanrooms, BSL and ABSL suites and other critical areas, through an NEBB certified company
Isolators from SKAN, Sweden
Biosafety cabinets, glove boxes and cleanroom accessories

NEBB certifiedSKAN SwedenBSL / ABSL

Technnova Solutions

Our sister company in the group, serving chemical, pharmaceutical, biotechnology, semiconductor, food and beverage, dairy and cosmetic clients with process equipment and turnkey systems — semiconductor and pharmaceutical engineering, clean-in-place and clean-out-of-place technology, product recovery, specialty fabrication, sterilisation methodology, validation and documentation, and automation and system integration.

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